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Applications Database

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Induction Solutions; Fastener Manufacturing



Learn about the benefits induction heating brings to these fastener manufacturing processes:

Hot Forming

Hot forming is a process in the manufacture of industrial fasteners such as bolts, screws and rivets. Heat is used to soften the metal which is usually a sheet, bar, tube or wire and then pressure is used to alter the shape of the metal by performing any of the following operations:


Applications Database Links

Access helpful pdf Application Notes after a brief registration:
Heating stainless steel rod for hot forming

Stainless Steel "J" Tape

Overview

Heading

Forming a head on a bolt, screw or rivet

Blanking

Cutting a whole piece from sheet metal

Punching

Cutting a hole

Slotting

Cutting of elongated holes

Perforating

Cutting of a group of holes

Trimming

Cutting away excess metal

Shearing

Cutting in straight line completely across piece

Bending

Producing single, double, straight flange, edge hem, curl or double hem bends


Variable
Cold Form
Warm Form
Hot Form
Temperature
ambient
400-900° F
1300-2000° F
Die Pressure
high
lower
lowest
Stress
residual
medium
minimal
Grain Flow
good
better
best
Scaling
none
less
more

Advantages

  • springback effect is eliminated
  • ductility is improved
  • low pressure & minimal residual part stress
  • better grain flow & microstructure
  • improved mechanical properties
  • reduced need for post production tempering & heat treating
  • improved production rates with minimal defects

updated: 1/16/2008

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